Table of Contents  目录

Approval Sheet  批准表

1 Equipment Name:  1 设备名称：

2 Purpose for Development:
2 开发目的：

3 Requirements for Ensuring the Technological Process
3 确保工艺过程的要求

• Weight of forging stock: up to 6500 kg (мах).
  锻件毛坯重量：最大可达 6500 公斤。
• Sizes of forging stock $\varnothing 200\mathrm{mm}(min),\mathrm{L}1000\mathrm{mm}(min)$$\varnothing 200\mathrm{mm}(min),\mathrm{L}1000\mathrm{mm}(min)$O/200mm(min),L1000mm(min)\varnothing 200 \mathrm{~mm}(\min ), \mathrm{L} 1000 \mathrm{~mm}(\min ).
  锻件毛坯尺寸 $\varnothing 200\mathrm{mm}(min),\mathrm{L}1000\mathrm{mm}(min)$$\varnothing 200\mathrm{mm}(min),\mathrm{L}1000\mathrm{mm}(min)$O/200mm(min),L1000mm(min)\varnothing 200 \mathrm{~mm}(\min ), \mathrm{L} 1000 \mathrm{~mm}(\min ) 。

• Distortion: up to 10.0 mm over the entire length.
  变形：整个长度范围内最大 10.0 毫米。

• End face for centering after forging with the defective end face cut off:
  锻造后切除缺陷端面后的定位端面：
  

  

• End face for centering after forging without the defective end face cut off for milling for centering:
  锻造后未切除缺陷端面，用于铣削定位的端面：
  

  

4 Technical Requirements for Equipment Characteristics
4 设备特性技术要求

• a longitudinally traveling column with a spindle head located on it with a retractable slider;
  一根纵向移动的立柱，立柱上装有带可伸缩滑块的主轴头；
• a rotating hollow spindle is built into the slider, the end of which is used to install and secure the tool. The end of the slider shall have seats for the mounting and fixing of milling heads;
  滑块内装有一个旋转的空心主轴，其端部用于安装和固定刀具。滑块端部应设有用于安装和固定铣头的座位；
• a fixed table (plate) with T-shaped slots is located next to the rack on the foundation.
  固定工作台（板），带有 T 型槽，位于基础上的立柱旁边。

• combined guides along X, Y, Z: horizontal and face sliding (cast iron-fluorlon/ZX100 K ) and lateral rolling (hardened steel - rolling bearings);
  X、Y、Z 方向的组合导轨：水平和端面滑动（铸铁-氟龙/ZX100 K）及侧向滚动（硬化钢-滚动轴承）；
  4.2.4 In the hydraulic system of the machine, provide for the installation of hydraulic equipment of serial production in Russia or friendly countries (the Contractor will use components from other manufacturers, in agreement with the Customer, during the period of design work). Kitting of parts shall be agreed upon with the Customer. Provide installation of the hydraulic unit in a sump to collect possible oil leaks.
  4.2.4 在机器的液压系统中，应安装俄罗斯或友好国家的系列生产液压设备（承包商在设计工作期间，经客户同意，可使用其他制造商的组件）。零部件的配套应与客户协商。液压单元应安装在油槽中，以收集可能的漏油。
  4.2.5 In the pneumatic system of the machine (if necessary), apply the element base of FESTO, SMC or their analogues. Provide an air conditioning unit with automatic condensate discharge.
  4.2.5 在机器的气动系统中（如有必要），应采用 FESTO、SMC 或其同类产品的元件基础。应配备带自动冷凝水排放的空调装置。
  4.2.6 The guides of the bed, lower sled and traveling column shall be covered with metal protection to prevent damage to the guides.
  4.2.6 床身、下滑板和行走立柱的导轨应覆盖金属保护层，以防止导轨受损。
  4.2.7 Centralized, automated lubrication of guides. Provide for dividing the hydraulic station tank into sealed compartments or separate tanks for the hydraulic system from the lubrication system.
  4.2.7 导轨的集中自动润滑。液压站油箱应分隔为密封隔间或将液压系统油箱与润滑系统油箱分开。
  4.2.8 Develop a project and install separate oil collection systems from the guides of the slider and traveling column, after agreeing on the system design with the “Customer”.
  4.2.8 制定项目方案并安装滑块和行走立柱导轨的独立集油系统，系统设计需与“客户”协商一致。
  4.2.9 Develop and install a tool cooling system in the cutting zone (external). Provide the possibility of cooling the tool with both coolant and compressed air.
  4.2.9 设计并安装切削区（外部）刀具冷却系统，确保刀具既能用冷却液冷却，也能用压缩空气冷却。
  4.2.10 Develop a project and install a system for collecting and discharging coolant from the processing area to the cooling station, after agreeing on the design of the system with the “Customer”.
  4.2.10 制定项目方案并安装从加工区域收集并排放冷却液至冷却站的系统，系统设计需与“客户”协商一致。
  4.2.11 Provide a chip conveyor in the machine design, the distance from the floor to the edge of the conveyor shall be at least $1000-1200\mathrm{mm}$$1000-1200\mathrm{mm}$1000-1200mm1000-1200 \mathrm{~mm}. The conveyor design shall be agreed with the Customer.
  4.2.11 在机床设计中提供排屑输送机，地面至输送机边缘的距离应不少于 $1000-1200\mathrm{mm}$$1000-1200\mathrm{mm}$1000-1200mm1000-1200 \mathrm{~mm} 。输送机设计需与客户协商一致。
  4.2.12 The column with the spindle of the machine shall be movable, since the bar, when centered, is fixed on the machine table and in a special fixture (V-block with a reverse cone or self-centering V-blocks moving in a horizontal plane).
  4.2.12 机床的主轴立柱应可移动，因为当棒材居中时，会固定在机床工作台和专用夹具上（带反锥的 V 形块或在水平面内移动的自定心 V 形块）。

4.3 Electrical equipment.
4.3 电气设备。

4.3.15 Lamp for lighting the cutting area with a luminous flux of 500 lx in the horizontal plane.
4.3.16 Where the alternative manufacturer's products are used for control system and electric drives, the Contractor shall provide all necessary software and hardware diagnostic tools (development framework, commented project, configuration files, communication cables etc.).
4.3.15 用于照明切割区域的灯，水平面光通量为 500 lx。4.3.16 当控制系统和电动驱动采用替代制造商产品时，承包商应提供所有必要的软件和硬件诊断工具（开发框架、带注释的项目、配置文件、通信电缆等）。

4.4 Software requirements.
4.4 软件要求。

4.5 Safety requirements  4.5 安全要求

• BLACK for AC and DC power circuits;
  交流和直流电源电路为黑色；
• RED for AC control circuits;
  交流控制电路为红色；
• BLUE for DC control circuits;
  蓝色用于直流控制电路；
• ORANGE for circuits remaining energized when the input circuit breaker is turned off;
  橙色用于输入断路器关闭时仍保持通电的电路；
• GREEN - YELLOW for protective wire.
  绿-黄色用于保护线。
  4.5.3 Arrange the palm buttons for emergency shutdown of the machine at all service points (operator’s control panel, remote control console, control cabinet, local panels etc.). Make emergency shutdown in a safety circuit independent from the PLC of the machine. Triggering of the emergency shutdown circuit should lead to tripping of the electrical cabinet’s input circuit breaker. The control system and lighting of the electrical cabinet are powered up to the input circuit breaker. Ensure the time required to stop the machinery.
  4.5.3 在所有服务点（操作员控制面板、远程控制台、控制柜、本地面板等）布置机器紧急停机的掌上按钮。紧急停机应设置在独立于机器 PLC 的安全电路中。触发紧急停机电路应导致电气柜输入断路器跳闸。控制系统和电气柜照明的电源由输入断路器供电。确保有足够时间使机械停止运行。
  4.5.4 Provide for the interlocks for opening of control cabinet doors, switching on the control cabinet lightning and switching off the climate control.
  4.5.4 提供控制柜门开启联锁装置，控制柜照明的开启以及气候控制的关闭。
  4.5.5 Ensure safe operation of the machine by installing the required protection safeguard with electrical (mechanical) lock-up.
  4.5.5 通过安装带有电气（机械）锁定的必要保护装置，确保机器的安全运行。
  4.5.6 Noise emission shall be maximum $80\mathrm{dB}(\mathrm{A})$$80\mathrm{dB}(\mathrm{A})$80dB(A)80 \mathrm{~dB}(\mathrm{~A}).
  4.5.6 噪声排放最大值为 $80\mathrm{dB}(\mathrm{A})$$80\mathrm{dB}(\mathrm{A})$80dB(A)80 \mathrm{~dB}(\mathrm{~A}) 。
  4.5.7 Ground the machine, electrical equipment, and control panels in accordance with GOST 12.1.030 Electric safety. Protective conductive earth, neutralling. Indicate grounding connection points in accordance with GOST 21130-75 Earth terminals and earth signs.
  4.5.7 按照 GOST 12.1.030《电气安全。保护性导电接地，中性接地》对机器、电气设备和控制面板进行接地。根据 GOST 21130-75《接地端子和接地标志》标明接地连接点。
  4.5.8 Furnish the electrical equipment with electrical safety warning and information plates. All legends on the plates and controls shall be in Russian.
  4.5.8 为电气设备配备电气安全警告和信息标牌。所有标牌和控制装置上的文字均应为俄文。
  4.5.9 Cleaning, priming and painting of the machine shall be according to GOST 2213386. The external faces of assembly units of the spindle headstock and table that extend far beyond the dimensions of the bed and pose a threat of injury shall be painted according to GOST 12.2.009, par.6.4.
  4.5.9 机器的清洁、底漆和涂漆应符合 GOST 2213386 标准。主轴箱和工作台的装配单元外表面若超出床身尺寸且存在受伤风险，应按照 GOST 12.2.009 第 6.4 条进行涂漆。

4.6 Additional machine options:
4.6 机器附加选项：

5 Operational Requirements
5 操作要求

• GOST 21552-84 - for computer technique ;
  GOST 21552-84 - 计算机技术用；
• GOST 12997-84 - for industrial devices and means of automatization;
  GOST 12997-84 - 工业设备及自动化装置用；
• GOST 14254-96 - for enclosures, electrical products.
  GOST 14254-96 - 外壳、电气产品用。
  5.6.2 The machine’s design shall ensure continuous round-the-clock operation with specified technical parameters and not require adjustment after shutdown, including with power off.
  5.6.2 机器的设计应确保连续全天候运行，满足规定的技术参数，且在停机后（包括断电情况下）无需调整。
  5.6.3 Microcircuits and semiconductor elements must be protected from the destructive effects of static electricity.
  5.6.3 微电路和半导体元件必须防止静电的破坏性影响。
  5.6.4 Electrical equipment shall be able to operate within company power network:
  5.6.4 电气设备应能在公司电力网络内运行：
• three-phase AC voltage 380 V ;
  三相交流电压 380 V；
• the permissible deviation of the mains voltage is $+10\mathrm{\%},-15\mathrm{\%}$$+10\mathrm{\%},-15\mathrm{\%}$+10%,-15%+10 \%,-15 \%;
  电网电压的允许偏差为 $+10\mathrm{\%},-15\mathrm{\%}$$+10\mathrm{\%},-15\mathrm{\%}$+10%,-15%+10 \%,-15 \% ；
• the nominal frequency of the supply network is 50 Hz ;
  电网的额定频率为 50 Hz；
• permissible deviations of the network frequency $\pm 2.5\mathrm{\%}$$\pm 2.5\mathrm{\%}$+-2.5%\pm 2.5 \%.
  电网频率的允许偏差 $\pm 2.5\mathrm{\%}$$\pm 2.5\mathrm{\%}$+-2.5%\pm 2.5 \% 。
  5.6.7 The machine hardware maintenance and repair regulations are determined by the reliability requirements of the system (machine).
  5.6.7 机器硬件的维护和修理规定由系统（机器）的可靠性要求决定。
  5.6.8 Lighting of the processing area and maintenance areas in accordance with of GOST 12.2.009-99, para. 4.3. Lighting shall be designed using LED lamps.
  5.6.8 加工区和维护区的照明应符合 GOST 12.2.009-99 第 4.3 条的规定。照明应采用 LED 灯设计。
  5.8.9 Noise emission shall be maximum $80\mathrm{dB}(\mathrm{A})$$80\mathrm{dB}(\mathrm{A})$80dB(A)80 \mathrm{~dB}(\mathrm{~A}).
  5.8.9 噪声排放最大值应为 $80\mathrm{dB}(\mathrm{A})$$80\mathrm{dB}(\mathrm{A})$80dB(A)80 \mathrm{~dB}(\mathrm{~A}) 。

6 Requirements for methods and conditions of monitoring
6 监测方法和条件的要求

• monitor and control of all actuators and aggregates in manual mode (control from local consoles);
  手动模式下对所有执行器和装置的监控和控制（来自本地控制台的控制）；
• calculation of calculated parameters;
  计算计算参数；
• measurement and conversion of measured values;
  测量和转换测量值；
• generation of alarms for engineering and process emergencies and failures.
  生成工程和工艺紧急情况及故障的报警。
  6.3.6 The source code of the PLC software shall meet the following requirements:
  6.3.6 PLC 软件的源代码应满足以下要求：
• blocks and functions are open and password-less;
  模块和功能是开放的且无密码；
• comments (making approximately at least $30\mathrm{\%}$$30\mathrm{\%}$30%30 \% of the source code).
  注释（约占源代码的 $30\mathrm{\%}$$30\mathrm{\%}$30%30 \% ）。

• Ambient temperature: … from $+{10}^0$$+{10}^0$+10^(0)+10^{0} to $+{40}^0\mathrm{C}$$+{40}^0\mathrm{C}$+40^(0)C+40^{0} \mathrm{C}
  环境温度：… 从 $+{10}^0$$+{10}^0$+10^(0)+10^{0} 到 $+{40}^0\mathrm{C}$$+{40}^0\mathrm{C}$+40^(0)C+40^{0} \mathrm{C}
• Air humidity without condensation of moisture, max.: … 80%
  空气湿度（无水分凝结），最大值：… 80%
• Dustiness of the air, max.: … $0,8\mathrm{mg}/$$0,8\mathrm{mg}/$0,8mg//0,8 \mathrm{mg} / cubic meter
  空气尘埃度，最大值：… $0,8\mathrm{mg}/$$0,8\mathrm{mg}/$0,8mg//0,8 \mathrm{mg} / 立方米
• Vibrations, max.: … 0,1 g, (up to 500 Hz )
  振动，最大值：… 0.1 g，（频率最高至 500 Hz）

8. Requirements for Technical (Supply) Documentation
8. 技术（供应）文件的要求

• Consumption table of lubricants and oils;
  润滑剂和油品消耗表；
• Specification of the components used, indicating the type and manufacturer;
  所用组件的规格说明，注明类型和制造商；
• Specification for seals and O-rings;
  密封件和 O 型圈的规格说明；
• A list of possible malfunctions and methods of their elimination;
  可能的故障列表及其排除方法；
• Maintenance instructions;
  维护说明；
• General drawings of assembly units;
  总成单元的总体图；
• Drawings of quick-wear parts;
  易损件图纸；
• Lubrication schemes and maps;
  润滑方案和图示；
• Drawings of piping and methods of its fastening;
  管道图纸及其固定方法；
• The wiring diagram of the pneumatic air ducts;
  气动风管的接线图；
• Drawings of the construction assignment for the foundation.
  基础施工任务的图纸。
  d) Technical documentation for the electrics shall be developed in compliance with the requirements of GOST IEC 60204-1-99, GOST 7599, GOST 12.2.009.
  d) 电气技术文件应按照 GOST IEC 60204-1-99、GOST 7599、GOST 12.2.009 的要求编制。
  8.1.5 All the documents developed by the Contractor shall be in Russian.
  8.1.5 承包商编制的所有文件应为俄文。
  8.1.6 Technical documentation shall be provided to the Customer in 3 hard copies and in electronic format on USB-media in 1 copy.
  8.1.6 技术文件应以 3 份纸质版和 1 份电子版（USB 介质）提供给客户。
  8.2 Certificates for components included in the equipment:
  8.2 设备中包含的组件的证书：

9 Personnel Training Requirements:
9 人员培训要求：

• machine design and location of basic modules;
  机器设计及基本模块的位置；
• location and functions of control elements;
  控制元件的位置和功能；
• machine operating modes;
  机器操作模式；
• functions of machine magnetics (per PLC program);
  机器磁性功能（根据 PLC 程序）；
• maintenance.  维护。
• troubleshooting;  故障排除；
• machine troubleshooting methods;
  机器故障排除方法；
  9.1.2 Programmer engineer, process engineer:
  9.1.2 程序工程师，工艺工程师：
• machine design and location of basic modules;
  机器设计及基本模块的位置；
• location and functions of control elements;
  控制元件的位置和功能；
• machine operating modes;
  机器操作模式；
• programming training (creating, entering, and working with a program);
  编程培训（创建、输入及使用程序）；
• functions of machine magnetics (per PLC program);
  机器磁性功能（根据 PLC 程序）；
• machine control;  机器控制；
• operator’s actions in case of actuation of emergency protection and interlocks
  操作员在紧急保护和联锁动作时的操作
• equipment performance restoration after replacing of electrics program.
  更换电气程序后设备性能的恢复
  9.1.3 Machine operator:  9.1.3 机器操作员：
• machine design and location of basic modules;
  机器设计及基本模块的位置；
• location and functions of control elements;
  控制元件的位置和功能；
• machine operating modes;
  机器的操作模式；
• operator’s actions in case of actuation of emergency protection and interlocks;
  紧急保护和联锁动作时操作员的应对措施；
• shift-time status control and maintenance.
  班次期间的状态监控和维护。
  9.2 Customer’s personnel training shall take place within a designated time period separately from machine installation and setup.
  9.2 客户人员培训应在指定时间内进行，且与机器安装和调试分开进行。

10 Requirements for Installation and Commissioning:
10 安装和调试要求：

11 Requirements for Testing and Acceptance:
11 测试和验收的要求：

12 Warranty:  12 保修：

11 Special Requirements:
11 特殊要求：

• layout;  布局；
• a set of installed equipment;
  一套已安装的设备；
• installation drawings and electrical diagrams;
  安装图纸和电气图；
• a set of documentation;
  一套文件；
• control program;  控制程序；
• a list of spare parts included in the scope of supply.
  包含在供应范围内的备件清单。

Amendment Record Sheet  修订记录表

Office Memo No. 21/1140 dated April 09, 2025 TT No. 21-012-2025
2025 年 4 月 9 日办公备忘录第 21/1140 号 TT 第 21-012-2025 号