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 Sub Sec.  分节 4.7.2
Rev. No.  修订号 1
Rev. Date  修订日期 Oct 2022  2022 年 10 月
  页面 页
Page
Page
Page Page| Page | | :--- | | Page |
 ◻ ◻ ◻\square

用于挤出机检验和测试计划 （ITP） 的挤出机检验和测试计划 （ITP）
EXTRUDER
INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER
INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER
EXTRUDER INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER| EXTRUDER | | :--- | | INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER | | INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER |
 Print Name  打印名称 Signature  签名 Name of Company  公司名称 Doc No:  发誓书编号： EPM-ITP-GP013
Prepared By: (1)  编制者： （1）
Approved By: (2)  批准者： （2） Revision  校订 0
SABIC App:  SABIC 应用程序： Stage  阶段 Procurement  采购
Discipline: Rotating Machinery
专业： 旋转机械		 PROJECT:  项目： Date:  日期： Oct 2022  2022 年 10 月
Location: (3)  位置： （3） Item Name (3):  项目名称 （3）： Tag No (3):  标签号 （3）： Page:  页：
Sr. No  诺先生 Inspection Activity  检查活动 Characteristic Verified (4)
特性验证 （4）		 Reference Document (5)  参考文件 （5） Acceptance Criteria (6)  验收标准 （6） Verifying Document (7)  验证文件 （7） Inspection Responsibility
检验责任
Vendor  供应商 Contr  控制 SABIC Remarks  言论

1 供应商的 QA/QC 计划和程序
1
Vendor's QA/QC Program and Procedures
1 Vendor's QA/QC Program and Procedures| 1 | | :--- | | Vendor's QA/QC Program and Procedures |
 Quality Assurance and Quality Control (QA/QC) system
质量保证和质量控制 （QA/QC） 系统		 ISO 9001  ISO 9001 认证 Quality system shall conform to SO 9001
质量体系应符合 SO 9001		 Approved Quality Manual and Procedures
经批准的质量手册和程序		 I R R

加工段 2 的进料斗
Feed hopper for the processing section
2
Feed hopper for the processing section 2| Feed hopper for the processing section | | :--- | | 2 |
2.1
https://cdn.mathpix.com/cropped/2025_07_12_ca74910fea2c652b68c8g-1.jpg?height=181&width=179&top_left_y=2416&top_left_x=368 Sub Sec. 4.7.2 Rev. No. 1 Rev. Date Oct 2022 "Page Page" ◻ "EXTRUDER INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER" Print Name Signature Name of Company Doc No: EPM-ITP-GP013 Prepared By: (1) Approved By: (2) Revision 0 SABIC App: Stage Procurement Discipline: Rotating Machinery PROJECT: Date: Oct 2022 Location: (3) Item Name (3): Tag No (3): Page: Sr. No Inspection Activity Characteristic Verified (4) Reference Document (5) Acceptance Criteria (6) Verifying Document (7) Inspection Responsibility Vendor Contr SABIC Remarks "1 Vendor's QA/QC Program and Procedures" Quality Assurance and Quality Control (QA/QC) system ISO 9001 Quality system shall conform to SO 9001 Approved Quality Manual and Procedures I R R "Feed hopper for the processing section 2" 2.1 | ![](https://cdn.mathpix.com/cropped/2025_07_12_ca74910fea2c652b68c8g-1.jpg?height=181&width=179&top_left_y=2416&top_left_x=368) | | | | | | | | | | Sub Sec. | | | 4.7.2 | | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | | | | | | | | | | | | Rev. No. | | | 1 | | | | | | | | | | | | Rev. Date | | | Oct 2022 | | | | | | | | | | | | Page <br> Page | | | $\square$ | | EXTRUDER <br> INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER <br> INSPECTION AND TEST PLAN (ITP) FOR EXTRUDER | | | | | | | Print Name | Signature | Name of Company | | | Doc No: | EPM-ITP-GP013 | | | | | | | Prepared By: (1) | | | | | | | | | | | | | | | Approved By: (2) | | | | | | | Revision | 0 | | | | | | | SABIC App: | | | | | | | Stage | Procurement | | Discipline: Rotating Machinery | | | | | PROJECT: | | | | | | | Date: | Oct 2022 | | Location: (3) | | | | | Item Name (3): | | Tag No (3): | | | | | Page: | | | Sr. No | Inspection Activity | | | | Characteristic Verified (4) | | Reference Document (5) | Acceptance Criteria (6) | Verifying Document (7) | Inspection Responsibility | | | | | | | | | | Vendor | Contr | | | | SABIC | Remarks | | | | 1 <br> Vendor's QA/QC Program and Procedures | | | | | | | Quality Assurance and Quality Control (QA/QC) system | ISO 9001 | | Quality system shall conform to SO 9001 | Approved Quality Manual and Procedures | I | R | R | | | Feed hopper for the processing section <br> 2 | | | | | | | | | | | | | | | 2.1 | | | | | | | | | | | | | |
al Use  al 用途 Sub Sec.  分节 4.7.2
Rev. No.  修订号 1
Rev. Date  修订日期 Oct 2022  2022 年 10 月
Page  页 91 of 113  91 页，共 113
Sr. No  诺先生 Characteristic Verified (4)
特性验证 （4）		 Reference Document (5)  参考文件 （5） Acceptance Criteria (6)  验收标准 （6） Verifying Document (7)  验证文件 （7） Inspection Responsibility
检验责任
Inspection Activity  检查活动 Vendor  供应商 Contr  控制 SABIC Remarks  言论
al Use Sub Sec. 4.7.2 Rev. No. 1 Rev. Date Oct 2022 Page 91 of 113 Sr. No Characteristic Verified (4) Reference Document (5) Acceptance Criteria (6) Verifying Document (7) Inspection Responsibility Inspection Activity Vendor Contr SABIC Remarks| | | | al Use | | | | | Sub Sec. | | | 4.7.2 | | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | | | | | Rev. No. | 1 | | | | | Rev. Date | Oct 2022 | | | | | Page | 91 of 113 | | Sr. No | | | | | | | | | Characteristic Verified (4) | Reference Document (5) | Acceptance Criteria (6) | Verifying Document (7) | Inspection Responsibility | | | | | | | | | | | | | Inspection Activity | | | | | Vendor | Contr | SABIC | Remarks |
a Check acc to drawing released
检查已发布的图纸		 Approved Drawing  批准的图纸 SES-G16-S01, Approved Vendor Specification
SES-G16-S01，批准的供应商规范		 Drawing released  图纸发布 Inspection Report  检验报告 I R R
b Material certificate  材料证书 Chemical Composition & Mechanical Properties
化学成分和机械性能		 SES-G16-S01, Approved Vendor Specification
SES-G16-S01，批准的供应商规范		 Within limits  在限制范围内 Material Test Certificate
材料测试证书		 I R R
c Check of the surface roughness of all inner walls, chutes and inlays. Check welded seams.
检查所有内壁、斜槽和嵌体的表面粗糙度。检查焊缝。		 Surface roughness and weld finish
表面粗糙度和焊缝光洁度		 SES-G16-S01, Approved Vendor Specification
SES-G16-S01，批准的供应商规范		 Surface finish within tolerance. Welds ground flush to 200 grid.
表面光洁度在公差范围内。将地面齐平焊接到 200 网格。		 Inspection Report  检验报告 । W1 W1
d

中间检查： - 检查设备/供货范围和认证手册 - 连接位置和尺寸是否符合 P&ID 和图纸 - 检查连接尺寸 - 目视检查异常 - 完整性检查
Intermediate Inspection:
- Check of the equipment / scope of supply and certification manual
- connection location and size in conformance with P&ID and drawing
- check of connecting dimensions
- visual check for abnormalities
- completeness check
Intermediate Inspection: - Check of the equipment / scope of supply and certification manual - connection location and size in conformance with P&ID and drawing - check of connecting dimensions - visual check for abnormalities - completeness check| Intermediate Inspection: | | :--- | | - Check of the equipment / scope of supply and certification manual | | - connection location and size in conformance with P&ID and drawing | | - check of connecting dimensions | | - visual check for abnormalities | | - completeness check |
 Correct assembly of feed hopper
正确组装进料斗		 Approved Drawing  批准的图纸 Conformance of assembly and dimensions to requirements
组件和尺寸符合要求		 Inspection report  检验报告 I W1 W1
2.2 Hydraulics for feed hopper
给料斗液压系统
a Material test certificates
材料测试证书		 Mechanical & Chemical Properties
机械和化学性质		 ASME B31.3  美国机械工程师协会 （ASME） B31.3 EN 10204-3.1 or equivalent
EN 10204-3.1 或同等标准		 Material Test Certificate
材料测试证书		 I R R
a Check acc to drawing released Approved Drawing SES-G16-S01, Approved Vendor Specification Drawing released Inspection Report I R R b Material certificate Chemical Composition & Mechanical Properties SES-G16-S01, Approved Vendor Specification Within limits Material Test Certificate I R R c Check of the surface roughness of all inner walls, chutes and inlays. Check welded seams. Surface roughness and weld finish SES-G16-S01, Approved Vendor Specification Surface finish within tolerance. Welds ground flush to 200 grid. Inspection Report । W1 W1 d "Intermediate Inspection: - Check of the equipment / scope of supply and certification manual - connection location and size in conformance with P&ID and drawing - check of connecting dimensions - visual check for abnormalities - completeness check" Correct assembly of feed hopper Approved Drawing Conformance of assembly and dimensions to requirements Inspection report I W1 W1 2.2 Hydraulics for feed hopper a Material test certificates Mechanical & Chemical Properties ASME B31.3 EN 10204-3.1 or equivalent Material Test Certificate I R R | a | Check acc to drawing released | Approved Drawing | SES-G16-S01, Approved Vendor Specification | Drawing released | Inspection Report | I | R | R | | | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | | b | Material certificate | Chemical Composition & Mechanical Properties | SES-G16-S01, Approved Vendor Specification | Within limits | Material Test Certificate | I | R | R | | | c | Check of the surface roughness of all inner walls, chutes and inlays. Check welded seams. | Surface roughness and weld finish | SES-G16-S01, Approved Vendor Specification | Surface finish within tolerance. Welds ground flush to 200 grid. | Inspection Report | । | W1 | W1 | | | d | Intermediate Inspection: <br> - Check of the equipment / scope of supply and certification manual <br> - connection location and size in conformance with P&ID and drawing <br> - check of connecting dimensions <br> - visual check for abnormalities <br> - completeness check | Correct assembly of feed hopper | Approved Drawing | Conformance of assembly and dimensions to requirements | Inspection report | I | W1 | W1 | | | 2.2 | Hydraulics for feed hopper | | | | | | | | | | a | Material test certificates | Mechanical & Chemical Properties | ASME B31.3 | EN 10204-3.1 or equivalent | Material Test Certificate | I | R | R | |
Sub Sec.  分节 4.7.2
Rev. No.  修订号 1
Rev. Date  修订日期 Oct 2022  2022 年 10 月
Page  页 92 of 113  92 页，共 113 页

高级无检查活动
Sr. No
Inspection Activity
Sr. No Inspection Activity| Sr. No | | :--- | | Inspection Activity |
 Inspection Responsibility
检验责任
Characteristic Verified (4)
特性验证 （4）		 Reference Document (5)  参考文件 （5） Acceptance Criteria (6)  验收标准 （6） Verifying Document (7)  验证文件 （7） Vendor  供应商 Contr  控制 SABIC Remarks  言论
Sub Sec. 4.7.2 Rev. No. 1 Rev. Date Oct 2022 Page 92 of 113 "Sr. No Inspection Activity" Inspection Responsibility Characteristic Verified (4) Reference Document (5) Acceptance Criteria (6) Verifying Document (7) Vendor Contr SABIC Remarks| | | | | | | | | Sub Sec. | | | 4.7.2 | | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | | | | | | | | | | Rev. No. | | | 1 | | | | | | | | | | Rev. Date | | | Oct 2022 | | | | | | | | | | Page | | | 92 of 113 | | Sr. No <br> Inspection Activity | | | | | | | | Inspection Responsibility | | | | | | | | | Characteristic Verified (4) | Reference Document (5) | Acceptance Criteria (6) | Verifying Document (7) | Vendor | Contr | SABIC | Remarks |
b Welding and welder qualification
焊接和焊工资格		 Welding essential variables
焊接基本变量		 ASME BPVC, Sec IX AWS
ASME BPVC，第 IX 节 AWS		 WPS/ PQR/ WPQ I R R
C

焊缝的无损检测。 - 目视检查 100%- 射线照相 5% 以下
Non-destructive examination of the welding seams.
- Visual check 100%
- Radiography 5% minimum
Non-destructive examination of the welding seams. - Visual check 100% - Radiography 5% minimum| Non-destructive examination of the welding seams. | | :--- | | - Visual check 100% | | - Radiography 5% minimum |
 Welding quality  焊接质量 ASME BPVC, Sec V
ASME BPVC，第 V 节		 No recordable indications
无可记录指示		 NDT Reports  无损检测报告 I R R
d Hydrostatic pressure test minimum 1.5 × 1.5 × 1.5 xx1.5 \times Design pressure/30 min
静水压试验最小 1.5 × 1.5 × 1.5 xx1.5 \times 设计压力/30 分钟		 Leak Tightness  密封性 ASME B31.3, SES-G16-S01, Approved Vendor Specification
ASME B31.3、SES-G16-S01、认可供应商规范		 No visual leaks. Test pressure maintained.
没有视觉泄漏。测试压力保持不变。		 Pressure Test Report  压力测试报告 I W1 W1
e Check of connecting dimensions
检查连接尺寸		 Location, orientation  位置、方向 Approved drawing  批准的图纸 Within tolerances  在公差范围内 Inspection Report  检验报告 I W1 W1
2.3 Testing of Polymer pressure relief valve (between the Extruder and Melt Pump)
聚合物泄压阀测试（挤出机和熔体泵之间）		 Operation at test pressure
在测试压力下运行		 SES-G16-S01, approved data sheet
SES-G16-S01，批准的数据表		 Setting certificates  设置证书 Calibration certificate  校准证书 1 R R
3 Item Main drive motor, medium voltage (Synchronous): Refer EPM-ITP-EP-012
项目 主驱动电机，中压（同步）：参见 EPM-ITP-EP-012
4 Item Pneumatic clutch for overload protection
项目 用于过载保护的气动离合器
4.1 Leakage test  泄漏测试 Leak tightness at test pressure & duration
测试压力和持续时间下的密封性		 SES-G16-S01 No leakages  无泄漏 Leak Test Report  泄漏测试报告 I W1 W1
4.2 Check of the balancing
检查平衡		 Residual unbalance / vibration
残余不平衡/振动		 SES-G16-S01, Approved Vendor Specification
SES-G16-S01，批准的供应商规范		 Unbalance / vibration within limits
不平衡/振动在限制范围内		 Balancing report  平衡报告 I W1 W1
b Welding and welder qualification Welding essential variables ASME BPVC, Sec IX AWS WPS/ PQR/ WPQ I R R C "Non-destructive examination of the welding seams. - Visual check 100% - Radiography 5% minimum" Welding quality ASME BPVC, Sec V No recordable indications NDT Reports I R R d Hydrostatic pressure test minimum 1.5 xx Design pressure/30 min Leak Tightness ASME B31.3, SES-G16-S01, Approved Vendor Specification No visual leaks. Test pressure maintained. Pressure Test Report I W1 W1 e Check of connecting dimensions Location, orientation Approved drawing Within tolerances Inspection Report I W1 W1 2.3 Testing of Polymer pressure relief valve (between the Extruder and Melt Pump) Operation at test pressure SES-G16-S01, approved data sheet Setting certificates Calibration certificate 1 R R 3 Item Main drive motor, medium voltage (Synchronous): Refer EPM-ITP-EP-012 4 Item Pneumatic clutch for overload protection 4.1 Leakage test Leak tightness at test pressure & duration SES-G16-S01 No leakages Leak Test Report I W1 W1 4.2 Check of the balancing Residual unbalance / vibration SES-G16-S01, Approved Vendor Specification Unbalance / vibration within limits Balancing report I W1 W1 | b | Welding and welder qualification | Welding essential variables | ASME BPVC, Sec IX AWS | | WPS/ PQR/ WPQ | I | R | R | | | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | :--- | | C | Non-destructive examination of the welding seams. <br> - Visual check 100% <br> - Radiography 5% minimum | Welding quality | ASME BPVC, Sec V | No recordable indications | NDT Reports | I | R | R | | | d | Hydrostatic pressure test minimum $1.5 \times$ Design pressure/30 min | Leak Tightness | ASME B31.3, SES-G16-S01, Approved Vendor Specification | No visual leaks. Test pressure maintained. | Pressure Test Report | I | W1 | W1 | | | e | Check of connecting dimensions | Location, orientation | Approved drawing | Within tolerances | Inspection Report | I | W1 | W1 | | | 2.3 | Testing of Polymer pressure relief valve (between the Extruder and Melt Pump) | Operation at test pressure | SES-G16-S01, approved data sheet | Setting certificates | Calibration certificate | 1 | R | R | | | 3 | Item Main drive motor, medium voltage (Synchronous): Refer EPM-ITP-EP-012 | | | | | | | | | | 4 | Item Pneumatic clutch for overload protection | | | | | | | | | | 4.1 | Leakage test | Leak tightness at test pressure & duration | SES-G16-S01 | No leakages | Leak Test Report | I | W1 | W1 | | | 4.2 | Check of the balancing | Residual unbalance / vibration | SES-G16-S01, Approved Vendor Specification | Unbalance / vibration within limits | Balancing report | I | W1 | W1 | |