⽂献综述:基于贝叶斯⽹络的新能源汽车电⼒驱动系统的动态故障风险预测与维护
Literature Review: Dynamic Fault Risk Prediction and Maintenance of New Energy Vehicle Electric Drive Systems Based on Bayesian Networks
摘要
Abstract
随着新能源汽车 (NEV)技术的⻜速发展 ,其电⼒驱动系统 (EDS) 的可靠性与安全性⽇益受到关
With the rapid development of new energy vehicle (NEV) technology, the reliability and safety of its electric drive system (EDS) have become increasingly important
注。 电⼒驱动系统作为新能源汽车的核⼼ ,其复杂的结构和动态多变的⼯作环境对故障预测和维 护策略提出了严峻挑战。传统的可靠性分析⽅法在处理动态不确定性、 多源信息融合以及复杂耦 合故障⽅⾯存在局限性。 贝叶斯⽹络 (BN)作为⼀种强⼤的概率图模型 ,因其在不确定性推理、知 识表达和数据融合⽅⾯的独特优势 ,在复杂⼯程系统的故障诊断与预测领域展现出巨⼤潜⼒ 。本 综述旨在系统梳理和评述基于贝叶斯⽹络及其扩展模型(如动态贝叶斯⽹络 DBN、 贝叶斯神经⽹ 络 BNN) 在新能源汽车电⼒驱动系统动态故障⻛险预测与维护决策⽅⾯的研究进展。 ⾸先 ,概述 了新能源汽车电⼒驱动系统的基本构成、 主要故障模式及其对可靠性的核⼼挑战。 其次 ,探讨了 传统可靠性分析⽅法(如FMEA、 FTA) 应⽤于电⼒驱动系统的局限性 ,并阐述了贝叶斯⽹络的基 本理论及其在可靠性⼯程中的应⽤基础 ,特别是在处理多态系统和模糊不确定性⽅⾯的能⼒ 。在 此基础上 ,综述重点分析了基于贝叶斯⽹络的电⼒驱动系统动态故障⻛险预测技术 ,包括利⽤动 态贝叶斯⽹络处理时间序列数据、从运⾏数据中提取关键特征 , 以及在电机、控制器(含IGBT模 块) 、轴承与齿轮等关键部件故障预测中的应⽤案例。进⼀步 ,本综述探讨了如何利⽤贝叶斯⽹ 络的预测结果(如剩余使⽤寿命RUL) 优化视情维护 (CBM)和预测性维护 (PdM)策略 ,并结合成 本效益分析进⾏维护决策。 此外 ,还讨论了贝叶斯神经⽹络 (BNN)和物理信息神经⽹络 (PINN)
Note. As the core of new energy vehicles, electric drive systems present significant challenges for fault prediction and maintenance strategies due to their complex structure and dynamic operating environments. Traditional reliability analysis methods exhibit limitations in handling dynamic uncertainties, multi-source information fusion, and complex coupled faults. Bayesian Networks (BN), as a powerful probabilistic graphical model, demonstrate substantial potential in fault diagnosis and prediction for complex engineering systems owing to their unique advantages in uncertainty reasoning, knowledge representation, and data fusion. This review systematically examines and evaluates research progress in dynamic fault risk prediction and maintenance decision-making for new energy vehicle electric drive systems based on Bayesian Networks and their extended models (e.g., Dynamic Bayesian Networks DBN, Bayesian Neural Networks BNN). First, it outlines the fundamental components of electric drive systems in new energy vehicles, primary failure modes, and core reliability challenges. Second, it discusses the limitations of traditional reliability analysis methods (e.g., FMEA, FTA) when applied to electric drive systems and elaborates on the basic theory of Bayesian Networks and their foundational applications in reliability engineering, particularly their capability in handling multi-state systems and fuzzy uncertainties. Building on this, the review focuses on analyzing Bayesian Network-based dynamic fault risk prediction technologies for electric drive systems, including the use of Dynamic Bayesian Networks for processing time-series data, extracting key features from operational data, and application cases in fault prediction for critical components such as motors, controllers (including IGBT modules), bearings, and gears. Furthermore, the review explores how to utilize Bayesian Network prediction results (e.g., Remaining Useful Life RUL) to optimize Condition-Based Maintenance (CBM) and Predictive Maintenance (PdM) strategies, integrating cost-benefit analysis for maintenance decision-making. Additionally, it discusses Bayesian Neural Networks (BNN) and Physics-Informed Neural Networks (PINN).
等⾼级贝叶斯⽅法在提升预测精度和模型鲁棒性⽅⾯的潜⼒ 。最后 ,总结了当前研究⾯临的主要 挑战 ,如数据获取与质量、模型复杂性与计算效率、模型泛化能⼒以及标准化等问题 ,并展望了 未来的研究⽅向 ,包括多物理场耦合建模、模型可解释性增强以及与数字孪⽣等技术的深度融
Advanced Bayesian methods demonstrate significant potential in enhancing prediction accuracy and model robustness. Finally, the paper summarizes the main challenges in current research, including data acquisition and quality, model complexity and computational efficiency, model generalization capability, and standardization issues. It also outlines future research directions, such as multi-physics coupling modeling, enhanced model interpretability, and deep integration with technologies like digital twins.
合。本综述期望为新能源汽车电⼒驱动系统的智能化故障管理提供理论参考和技术借鉴。
This review aims to provide theoretical references and technical guidance for intelligent fault management in new energy vehicle electric drive systems.
关键词
Keywords
新能源汽车; 电⼒驱动系统; 贝叶斯⽹络; 动态故障预测;预测性维护; 可靠性;剩余使⽤寿命
New energy vehicles; Electric drive systems; Bayesian networks; Dynamic fault prediction; Predictive maintenance; Reliability; Remaining useful life
1. 引⾔
1. Introduction
1.1. 新能源汽车电⼒驱动系统概述
1.1. Overview of Electric Drive Systems for New Energy Vehicles
新能源汽车 (New Energy Vehicles, NEVs) 作为应对能源危机和环境污染的重要战略⽅向 , 其核⼼技术之⼀便是电⼒驱动系统 (Electric Drive System, EDS)。 电⼒驱动系统不仅是 车辆的动⼒来源 ,也直接关系到整车的能源效率、驾驶性能和运⾏安全。
New Energy Vehicles (NEVs), as a crucial strategic direction for addressing energy crises and environmental pollution, rely on Electric Drive Systems (EDS) as one of their core technologies. The electric drive system not only serves as the vehicle's power source but also directly impacts the overall energy efficiency, driving performance, and operational safety of the vehicle.
● 1.1.1. 核⼼组成与功能
● 1.1.1. Core Components and Functions
新能源汽车电⼒驱动系统通常是⼀个⾼度集成的复杂系统 ,主要由驱动电机 (Drive
A Review of Bayesian Network-Driven System Predictive Maintenance
The electric drive system of new energy vehicles is typically a highly integrated complex system, primarily consisting of the drive motor (Drive..
Motor, DM)、 电机控制器 (Motor Controller Unit, MCU)、动⼒电池系统、车载充电 系统以及⾼压配电单元 (Power Distribution Unit, PDU) 等组成 1。其中 ,驱动电机负 责将电能转化为机械能 ,驱动车辆⾏驶; 电机控制器则根据驾驶员的意图和车辆状态 , 精确控制电机的转速和转矩 ,其核⼼部件如绝缘栅双极型晶体管 (IGBT)模块对系 统性能⾄关重要 1。此外 , 电⼒驱动系统还包括电源模块、驱动保护模块和信号模块 等辅助单元 ,它们共同确保系统的稳定⾼效运⾏ 1。相较于传统内燃机汽车 ,新能源
Motor (DM), Motor Controller Unit (MCU), power battery system, onboard charging system, and Power Distribution Unit (PDU) [1]. Among these, the drive motor is responsible for converting electrical energy into mechanical energy to propel the vehicle; the motor controller precisely regulates the motor's speed and torque based on driver input and vehicle status, with core components such as Insulated Gate Bipolar Transistor (IGBT) modules being critical to system performance [1]. Additionally, the electric drive system includes auxiliary units such as power modules, drive protection modules, and signal modules, which collectively ensure stable and efficient system operation [1]. Compared to traditional internal combustion engine vehicles, new energy...