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Indian foaming machine + ring automatic production line

Design scheme

directory

quotation

High-pressure foaming machine + robot + ring assembly line + automatic mold base are mainly equipped with technical parameters and descriptions

1. Overview of LD-907 polyurethane high-pressure foaming machine

2. The main technical parameters and descriptions of the high-pressure foaming machine

3. Configuration list of high-pressure foaming machine

(1) The main configuration is as follows:

(2) Detailed technical parameters and requirements of high-pressure foaming machine:

(3) Pressure limiting and control system:

(4) Component flow control and test unit:

(5) Component filters:

(6) High-pressure mixed gun head

(8) Polyether polyol tank: 2

(10) Polyisocyanate tank: 1 piece

(11) Temperature control unit:

(12) Electrical control system:

(13) Pipeline system:

(14) Power supply and equipment weight and floor area:

(15) After-sales service:

18-station ring automatic production line configuration and technical description

1. Configuration and technical description

(1) Equipment use and overview:

2. Main specifications and parameters of the equipment

3. Configuration Details:

4. Main technical parameters and descriptions of polyurethane ring assembly line

quotation

Supplier: Foshan Lvde Polyurethane Equipment Technology Co., Ltd. No.: 25802

Purchased by: KARUNAKARANDEIVEEGAN

Procurement items: High resilience high pressure foaming machine 2A1B + ring automatic production line

Product Name

Regulations

single

Quantity

Unit price (yuan)

Total amount (yuan)

High Resilience Low Pressure Foaming Machine (Optional)

LD803 three-component

1

398000.00

398000.00

High Resilience High Pressure Foaming Machine (Optional)

LD907 is part 2

1

520000.00

520000.00

42 stations of ring automatic production line

LD618H

1

1550000.00

1550000.00

Car cushion + backrest share pneumatic automatic opening and closing mold frame

Inner size 1000*600*380

42

30000.00

1260000.00

Car seat cushion mold 1 open 2

405*395*110-405*39*110

14

26800.00

375200.00

Automotive backrest mold

810*406*70

28

24800.00

694400.00

The body of the dispensing robot

LDGP180

1

350000.00

350000.00

Robot control program system

1

assorted

Release agent robot body

LDGP12

320000.00

320000.00

Robot control program system

1

assorted

assorted

Vacuum bubble breaker

1

360000.00

360000.00

Total amount: including 13% value-added tax (RMB) 100,000 yuan

Quality requirements, technical standards, conditions and period for the supplier to be responsible for quality: according to the enterprise standard, the whole machine is guaranteed for one year. (Man-made damage is not covered by warranty).

Delivery location: Demand-side factory.

Car transportation cost burden: supplier, goods to demand side factory crane cost: demand side.

Random spare parts, accessories, tools quantity and supply method: Random shipment according to factory standards.

Payment method and term: 45% deposit. 50% balance before pickup; The balance of 5% will be paid within 3 months.

Pick-up time: Delivery within 90 days after receiving the deposit; The delivery time is 180 days after the demand is not picked up, and the deposit will be invalid.

Supplier and demand

Unit name: Foshan Lvde Polyurethane Equipment Technology Co., Ltd Unit Name:

Unit address: Luoxing Dujia Industrial Zone, Danzao Town, Nanhai District, Foshan City Unit address:

Legal representative: Legal representative:

Entrusted agent: Xia Haifeng entrusted agent:

Tel:0757-85430989 Fax:0757-85430886 Tel:

Mobile: 13925988479/18138372188 Mobile:

August 2, 2025 August 2, 2025

Car seat high resilience low pressure foaming machine

Main configuration technical parameters and descriptions

Overview of LD-803 polyurethane low-pressure foaming machine

LD-803 series low-pressure foaming machine is a high-tech product developed by our company following international high-end technology products and independently innovating and developing the application of domestic polyurethane industry. The main accessories are imported from abroad, and the technical performance and safety and reliability of the equipment have reached the advanced level of similar products in the same period abroad.

In the development of the Lvde series, technology was integrated into a "best practice" and "plug and play" process, with all modules of the equipment mounted on a single rack, shorter pipes between the equipment components, less pressure loss, more precise temperature control, and optimized control technology, which further improved the reliability of the process and product quality.

LD-803 low-pressure foaming machine adopts 2 polyether polyol tanks (POLY), 1 polyisocyanate (ISO) tank, and three metering units are driven by independent motors. The output flow rate of the metering pump is controlled by changing the speed of the low-pressure metering pump at a frequency. Specially designed for the production of polyurethane slow-resilience foaming products.

Main technical parameters and description of low-pressure foaming machine

Equipment type: 2A1B low-pressure foaming machine (three-component).

Spit out: 150-250g

Applicable temperature: ≦50°C

Raw material viscosity: A material (polyol) ~ 4000CPS B material (isocyanate) ~ 1000MPas

Filling time: 0.01~9999.9min or 0.1~9999.9g (whichever is the former).

Ratio of components: A : B = 100 : B 35 ~ 55

Low-pressure foaming machine configuration list

serial number

name

Model specifications

quantity

use

Origin

1

Foaming frame

A3

1 set

Mechanical assembly

Green virtue

2

304 stainless steel sandwich type storage irrigation

250L

3 sets

Accumulate A/B materials

Green virtue

3

The level shows the magnetic flap

0 - 700mm

5 sets

Shows the raw material of the barrel

Green virtue

4

Gear reduction + motor

0.75kw

3 units

Fill and stir

Green virtue

5

metering pump drive motor

2.2KW

2 units

A material metering pump driven

Green virtue

6

metering pump drive motor

1.5KW

1 unit

B material metering pump driven

Green virtue

7

Precision metering pumps

70cc

2 units

A material measurement

Green virtue

8

Precision metering pumps

30cc

1 unit

B material measurement

Green virtue

9

connector

30/70

3 sets

metering pump motor connection

Green virtue

10

Low pressure head

38

1 unit

AB raw material mixing

Green virtue

11

LCD color display

7.5 inches

1 set

Operation interface

Delta Electronics

12

PLC

DVP32ES2

1 set

Programming numerical control

Delta Electronics

13

frequency converter

2.2KW

2 sets

A metering pump motor frequency conversion

Delta Electronics

14

frequency converter

1.5KW

1 set

B metering pump motor frequency conversion

Delta Electronics

15

Pressure probe

0-10MPa

3 sets

A/B/pressure monitoring

Green virtue

16

Temperature sensor

TP100

4 sets

A/B/material temperature control

Green virtue

17

Low pressure tube

13 - 19mm

1 batch

Raw material transportation

Green virtue

18

Pressure gauge

0 - 10MPa

1 set

Pressure monitoring

Green virtue

19

main control electrical appliances

Zhengtai

1 set

Circuit control

Chint Electric

20

Solenoid valves

4V210 - 220V

1 set

Filling/water control

Yatec

21

Pneumatic diptych

BFC20001

1 set

Air source filtration and pressure regulation

Yatec

22

Raw material filter

2mm

3 sets

Raw material filtration

Green virtue

23

A material gear pump

83.3

2 sets

Feeding/cycling

Green virtue

24

B pneumatic pump

1 inch

1 set

Feeding

Green virtue

25

Chiller

3HP

1 unit

Constant temperature of raw materials

Green virtue

High resilience high pressure foaming machine for car seats

Main configuration technical parameters and descriptions

Overview of LD-907 polyurethane high pressure foaming machine

LD-907 series high-pressure foaming machine is a high-tech product developed by our company following international high-end technology products and independent innovation and development in combination with the application of domestic polyurethane industry. The main accessories are imported from abroad, and the technical performance and safety and reliability of the equipment have reached the advanced level of similar products in the same period abroad.

In the development of the Lvde series, technology was integrated into a "best practice" and "plug and play" process, with all modules of the equipment mounted on a single rack, shorter pipes between the equipment components, less pressure loss, more precise temperature control, and optimized control technology, which further improved the reliability of the process and product quality.

LD-907 (flow closed-loop control) type high-pressure foaming machine, using 1 polyether polyol tank (POLY) and 1 polyisocyanate (ISO) tank; The two metering units are driven by independent motors, and the output flow of the metering pump can be controlled by changing the speed of the high-pressure metering pump, and open-loop/closed-loop control can be implemented. Specially designed for the production of polyurethane foam products.

The main technical parameters and description of the high-pressure foaming machine

Equipment type: 1A1B high-pressure foaming machine (two components).

Discharge: 180-350/g

Applicable temperature: ≦50°C

Raw material viscosity: A material (polyol) ~ 4000CPS B material (isocyanate) ~ 1000MPas

Filling time: 0.01~9999.9min or 0.1~9999.9g (whichever is the former).

Proportion of each component: A : B = 100 : 35 ~ 60

High pressure foaming machine configuration list

serial number

name

Model specifications

quantity

use

Origin

1

Foaming frame

A3

1 set

Mechanical assembly

Green virtue

2

304 storage irrigation

Stainless steel 250L

2 sets

Accumulate A/B materials

Green virtue

3

The level shows the magnetic flap

0 - 600mm

2 sets

Displays automatic feeding

Green virtue

4

Gear reduction + motor

0.75kw

2 units

Fill and stir

Green virtue

5

Siemens Bede drive motors

11KW

1 unit

A material metering pump driven

Shanghai Beide

6

Siemens Bede drive motors

7.5KW

1 unit

B material metering pump driven

Shanghai Beide

7

High precision high-pressure metering pump

JLB28cc

1 unit

A material measurement

Beijing Galanz

8

High precision high-pressure metering pump

JLB12cc

1 unit

B material measurement

Beijing Galanz

9

flowmeter

VCG2FAP2

2 units

A/B flow control

KRACHT, Germany

10

Non-leaking magnetic connectors

12/28cc=7.5/11

2 sets

metering pump motor connection

Foshan Green

11

Three-component high-pressure head

12-18

1 unit

AB raw material mixing

Korean JW

12

High voltage proximity switch

Ø12mm

2 sets

Mix the ingredients

Green virtue

13

LCD color display

7.5 inches

1 set

Operation interface

Delta Electronics

14

PLC

DVP60ES2

1 set

Programming numerical control

Delta Electronics

15

frequency converter

11KW

2 sets

A metering pump motor frequency conversion

Delta Electronics

16

frequency converter

7.5KW

1 set

B metering pump motor frequency conversion

Delta Electronics

17

High voltage probe

0-25MPa

2 sets

A/B material temperature monitoring

Green virtue

18

Temperature sensor

TP100

2 sets

A/B material temperature control

Green virtue

19

Hydraulic station

100 liters

1 set

Mix the ingredients

Green virtue

20

Corrosion-resistant high-pressure material tube

13 - 19mm

1 batch

Raw material transportation

Green virtue

21

Pressure gauge

0 - 5MPa

1 set

Oil pressure monitoring

Green virtue

22

main control electrical appliances

Schneider

1 set

Circuit control

Schneider Electric (China)

23

Solenoid valves

4V210 - 220V

1 set

Filling/water control

Yatec

24

Pneumatic diptych

BFC20001

1 set

Air source filtration and pressure regulation

Yatec

25

Raw material filter

2mm

2 sets

Raw material filtration

Green virtue

26

Robot docking head bracket

1 set

The nose is fixed

Green virtue

27

A1/A2 material gear pump

83.3

2 sets

Feeding/cycling

Green virtue

28

B pneumatic pump

1 inch

1 set

Feeding

Green virtue

29

Hot and cold water units

5HP

1 unit

Constant temperature of raw materials

Green virtue

robot

1

robot

GP180

1 unit

Inject raw materials

Yaskawa, Japan

2

robot

GP12

1 unit

Spray release agent

Yaskawa, Japan

3

The dosing robot mounts the base

20mm

1 set

Robot positioning

Green virtue

4

Filling robot control cabinet

1 set

Robot control

Green virtue

5

Filling robot tooling

1 set

Head connection

Green virtue

6

Release agent robot mounting base

20mm

1 set

Robot positioning

Green virtue

7

Spray release agent robot control cabinet

1 set

Robot control

Green virtue

8

Robot tooling

1 set

Robotic gun connection

connect

9

Release agent spray gun

1 set

Spray release agent

Green virtue

42 station ring automatic production line configuration and technical description

Configuration and technical description

Equipment Usage and Overview:

LD-618H automatic ring assembly line is mainly suitable for the production of automobile PU, slow rebound, high rebound sponge foam interior parts, and is used in conjunction with precision foaming machines, which can improve production efficiency, reduce labor intensity, and improve product quality. It is an essential equipment for the production of automotive PU foam interior parts. The assembly line is equipped with mold temperature control system, power supply and air source system configuration, etc., and the assembly line transmission adopts a peripheral chain transmission device, which greatly reduces the power of the rotating motor, achieves the effect of energy saving and power saving, the rotation speed is infinitely adjustable, the performance is stable, the degree of automation is high, and it has a very high cost performance.

Main specifications and parameters of the equipment

Configuration and technical description

serial number

Item

Technical parameters

1

Number of workstations

42 stations

2

Number of mold bases

42 units

3

Bear the weight of the mold

300KG/station

4

The ring line equipment drives the motor power

7.5KW

5

The net size of the mold base

1000mm*600mm*380mm

6

Floor area

20M*8.8M

2. List of configuration of 24-station ring pole

serial number

Name/model

Origin/brand

quantity

1

Mold base station

42 units

2

Drive geared motor 7.5KW

1 unit

3

Double row drive sprocket diameter 1310mm

1 set

4

Single row drive sprocket diameter 1310mm

1 set

5

The drive chain pitch is 200mm

25.2 meters

6

Turbogeared motor 7.5KW

1 set

7

Double row sprocket base 2000mm*900mm

1 set

8

Single row sprocket base 1800mm*900mm

(including tightening device)

1 set

9

Track pad (250*20mm).

100 meters

10

Track support positioning plate 80mm*20mm

Article 36

11

Chain fixing bracket iron plate 100**200mm

100 meters

12

Circulating water fixing bracket 100mm*50mm*30m

1 set

13

6-inch trolley casters (heavy metal wheels) with a diameter of 198mm

168 sets

14

Pusher head (trolley connecting tab) 200mm*50mm

42 meters

15

Tank chain (plastic) 65mm*50mm inner diameter

30 meters

16

Water and electricity swivel joints 1.5 inches

1 set

17

Butterfly Copper Ball Valve 1/2

126

18

Stainless steel ball valve 1.5 inches

4

Mold base section (single mold base configuration)

Serial number

Name

Regulations

1000*600*380

Quantity

1

Upper mold holder

1000*600*80mm steel plate 12mm

1 set

2

Lower mold frame

1460*600*380mm

1 set

3

Airbag lifting steel plate

990mm*600mm*16mm

1 piece

4

Air cushion underpad

Steel plate 880*480*10mm

1 piece

5

gasbag

800*200mm

2

6

Guide column

25*250mm

6 sticks

7

Guide column spring

50*80mm

6 sticks

8

Partition circle

25*50mm

6

9

Opening and closing mold cylinder

160*450

1 article

10

Clamping cylinder

63*75

1 article

12

Relief valve

AR-2000

1

13

Pneumatic control valves

TG2532A-10

1

14

Quick Vent Valve

RQ-03

1

15

Relief valve

AR-2000-10

1

16

Adjust the tracheal fitting

3/10

4

17

Tracheal connector

3/10

5

18

Control the electrical box

1 unit

19

Taiwan Delta PLC

14SS11

1 set

20

Magnetically controlled probes

10

4 articles

21

Open and close the mold control probe

JP18

2

main

The main technical parameters and descriptions of polyurethane ring assembly line

The ring adopts frequency conversion automatic control, can run clockwise, and the speed range is steplessly adjustable from 1-30 m/min.

The ring production line is equipped with a mold constant water circulation pipeline system, power supply and air source interface.

The automatic control program is divided into two functions: manual and automatic. When the switch switches to automatic, the mold will automatically stop when it rotates to the injection head position, at this time the injection head begins to pour into the mold, after the injection, the assembly line automatically covers the mold and locks the mold, and then the production line automatically rotates to the next mold station to prepare for filling (Note: the maturation time of foamed products after filling is generally set at 8-15 minutes, try to set the assembly line to turn the time is the same as the product maturation time, which is conducive to improving productivity. After maturation, the workpiece can be manually removed. After the workpiece is removed, the next process is to automatically spray the release agent and clean the mold. After the release agent is sprayed, the production line will automatically rotate to the injection area for injection. After the filling is completed, the production line will automatically rotate to the next mold station, and so on. When the switch is switched to automatic, the line can run continuously. Convenient continuous pouring function.

Power supply: 380V, 50Hz, three-phase four-wire system.

The compressed air requirement is not less than 1 m3/min.