Indian foaming machine + ring automatic production line
Design scheme
Indian foaming machine + ring automatic production line
directory
High-pressure foaming machine + robot + ring assembly line + automatic mold base are mainly equipped with technical parameters and descriptions
1. Overview of LD-907 polyurethane high-pressure foaming machine
2. The main technical parameters and descriptions of the high-pressure foaming machine
3. Configuration list of high-pressure foaming machine
(1) The main configuration is as follows:
(2) Detailed technical parameters and requirements of high-pressure foaming machine:
(3) Pressure limiting and control system:
(4) Component flow control and test unit:
(6) High-pressure mixed gun head
(10) Polyisocyanate tank: 1 piece
(11) Temperature control unit:
(12) Electrical control system:
(14) Power supply and equipment weight and floor area:
18-station ring automatic production line configuration and technical description
1. Configuration and technical description
(1) Equipment use and overview:
2. Main specifications and parameters of the equipment
4. Main technical parameters and descriptions of polyurethane ring assembly line
quotation
Supplier: Foshan Lvde Polyurethane Equipment Technology Co., Ltd. No.: 25802
Purchased by: KARUNAKARANDEIVEEGAN
Procurement items: High resilience high pressure foaming machine 2A1B + ring automatic production line
|
|
|
|
|
|
|
| 套 | 1 | 398000.00 | 398000.00 |
|
| 套 | 1 | 520000.00 | 520000.00 |
| LD618H | 套 | 1 | 1550000.00 | 1550000.00 |
|
| 套 | 42 | 30000.00 | 1260000.00 |
| 405*395*110-405*39*110 | 套 | 14 | 26800.00 | 375200.00 |
| 810*406*70 | 套 | 28 | 24800.00 | 694400.00 |
| LDGP180 | 台 | 1 | 350000.00 | 350000.00 |
| 套 | 1 |
| ||
| LDGP12 | 台 | 320000.00 | 320000.00 | |
| 套 | 1 |
|
| |
| 套 | 1 | 360000.00 | 360000.00 | |
| |||||
Delivery location: Demand-side factory.
Car transportation cost burden: supplier, goods to demand side factory crane cost: demand side.
Random spare parts, accessories, tools quantity and supply method: Random shipment according to factory standards.
Payment method and term: 45% deposit. 50% balance before pickup; The balance of 5% will be paid within 3 months.
Pick-up time: Delivery within 90 days after receiving the deposit; The delivery time is 180 days after the demand is not picked up, and the deposit will be invalid.
Supplier and demand
Unit address: Luoxing Dujia Industrial Zone, Danzao Town, Nanhai District, Foshan City Unit address:
Legal representative: Legal representative:
Entrusted agent: Xia Haifeng entrusted agent:
Tel:0757-85430989 Fax:0757-85430886 Tel:
Mobile: 13925988479/18138372188 Mobile:
August 2, 2025 August 2, 2025
Car seat high resilience low pressure foaming machine
Main configuration technical parameters and descriptions
Overview of LD-803 polyurethane low-pressure foaming machine
LD-803 series low-pressure foaming machine is a high-tech product developed by our company following international high-end technology products and independently innovating and developing the application of domestic polyurethane industry. The main accessories are imported from abroad, and the technical performance and safety and reliability of the equipment have reached the advanced level of similar products in the same period abroad.
In the development of the Lvde series, technology was integrated into a "best practice" and "plug and play" process, with all modules of the equipment mounted on a single rack, shorter pipes between the equipment components, less pressure loss, more precise temperature control, and optimized control technology, which further improved the reliability of the process and product quality.
LD-803 low-pressure foaming machine adopts 2 polyether polyol tanks (POLY), 1 polyisocyanate (ISO) tank, and three metering units are driven by independent motors. The output flow rate of the metering pump is controlled by changing the speed of the low-pressure metering pump at a frequency. Specially designed for the production of polyurethane slow-resilience foaming products.
Main technical parameters and description of low-pressure foaming machine
Equipment type: 2A1B low-pressure foaming machine (three-component).
Spit out: 150-250g
Applicable temperature: ≦50°C
Raw material viscosity: A material (polyol) ~ 4000CPS B material (isocyanate) ~ 1000MPas
Filling time: 0.01~9999.9min or 0.1~9999.9g (whichever is the former).
Ratio of components: A : B = 100 : B 35 ~ 55
Low-pressure foaming machine configuration list
|
|
|
|
|
|
1 |
| A3 |
|
|
|
2 |
| 250L |
|
|
|
3 |
| 0 - 700mm |
|
|
|
4 |
| 0.75kw |
|
|
|
5 |
| 2.2KW |
|
|
|
6 |
| 1.5KW |
|
|
|
7 |
| 70cc |
|
|
|
8 |
| 30cc |
|
|
|
9 |
| 30/70 |
|
|
|
10 |
| 38 |
|
|
|
11 |
|
|
|
|
|
12 | PLC | DVP32ES2 |
|
|
|
13 |
| 2.2KW |
|
|
|
14 |
| 1.5KW |
|
|
|
15 |
| 0-10MPa |
|
|
|
16 |
| TP100 |
|
|
|
17 |
| 13 - 19mm |
|
|
|
18 |
| 0 - 10MPa |
|
|
|
19 |
|
|
|
|
|
20 |
| 4V210 - 220V |
|
|
|
21 |
| BFC20001 |
|
|
|
22 |
| 2mm |
|
|
|
23 |
| 83.3 |
|
|
|
24 |
|
|
|
|
|
25 |
| 3HP |
|
|
|
High resilience high pressure foaming machine for car seats
Main configuration technical parameters and descriptions
Overview of LD-907 polyurethane high pressure foaming machine
LD-907 series high-pressure foaming machine is a high-tech product developed by our company following international high-end technology products and independent innovation and development in combination with the application of domestic polyurethane industry. The main accessories are imported from abroad, and the technical performance and safety and reliability of the equipment have reached the advanced level of similar products in the same period abroad.
In the development of the Lvde series, technology was integrated into a "best practice" and "plug and play" process, with all modules of the equipment mounted on a single rack, shorter pipes between the equipment components, less pressure loss, more precise temperature control, and optimized control technology, which further improved the reliability of the process and product quality.
LD-907 (flow closed-loop control) type high-pressure foaming machine, using 1 polyether polyol tank (POLY) and 1 polyisocyanate (ISO) tank; The two metering units are driven by independent motors, and the output flow of the metering pump can be controlled by changing the speed of the high-pressure metering pump, and open-loop/closed-loop control can be implemented. Specially designed for the production of polyurethane foam products.
The main technical parameters and description of the high-pressure foaming machine
Equipment type: 1A1B high-pressure foaming machine (two components).
Discharge: 180-350/g
Applicable temperature: ≦50°C
Raw material viscosity: A material (polyol) ~ 4000CPS B material (isocyanate) ~ 1000MPas
Filling time: 0.01~9999.9min or 0.1~9999.9g (whichever is the former).
Proportion of each component: A : B = 100 : 35 ~ 60
High pressure foaming machine configuration list
|
|
|
|
|
|
1 |
| A3 |
|
|
|
2 |
|
|
|
|
|
3 |
| 0 - 600mm |
|
|
|
4 |
| 0.75kw |
|
|
|
5 |
| 11KW |
|
|
|
6 |
| 7.5KW |
|
|
|
7 |
| JLB28cc |
|
|
|
8 |
| JLB12cc |
|
|
|
9 |
| VCG2FAP2 |
|
|
|
10 |
| 12/28cc=7.5/11 |
|
|
|
11 |
| 12-18 |
|
|
|
12 |
| Ø12mm |
|
|
|
13 |
|
|
|
|
|
14 | PLC | DVP60ES2 |
|
|
|
15 |
| 11KW |
|
|
|
16 |
| 7.5KW |
|
|
|
17 |
| 0-25MPa |
|
|
|
18 |
| TP100 |
|
|
|
19 |
|
|
|
|
|
20 |
| 13 - 19mm |
|
|
|
21 |
| 0 - 5MPa |
|
|
|
22 |
|
|
|
|
|
23 |
| 4V210 - 220V |
|
|
|
24 |
| BFC20001 |
|
|
|
25 |
| 2mm |
|
|
|
26 |
|
|
|
| |
27 |
| 83.3 |
|
|
|
28 |
|
|
|
|
|
29 |
| 5HP |
|
|
|
| |||||
1 |
| GP180 |
|
|
|
2 |
| GP12 |
|
|
|
3 |
| 20mm |
|
|
|
4 |
|
|
|
| |
5 |
|
|
|
| |
6 |
| 20mm |
|
|
|
7 |
|
|
|
| |
8 |
|
|
|
| |
9 |
|
|
|
| |
42 station ring automatic production line configuration and technical description
Configuration and technical description
Equipment Usage and Overview:
LD-618H automatic ring assembly line is mainly suitable for the production of automobile PU, slow rebound, high rebound sponge foam interior parts, and is used in conjunction with precision foaming machines, which can improve production efficiency, reduce labor intensity, and improve product quality. It is an essential equipment for the production of automotive PU foam interior parts. The assembly line is equipped with mold temperature control system, power supply and air source system configuration, etc., and the assembly line transmission adopts a peripheral chain transmission device, which greatly reduces the power of the rotating motor, achieves the effect of energy saving and power saving, the rotation speed is infinitely adjustable, the performance is stable, the degree of automation is high, and it has a very high cost performance.
Main specifications and parameters of the equipment
Configuration and technical description
|
|
|
1 |
|
|
2 |
|
|
3 |
|
|
4 |
| 7.5KW |
5 |
| 1000mm*600mm*380mm |
6 |
| 20M*8.8M |
2. List of configuration of 24-station ring pole
|
|
|
|
1 |
|
| |
2 |
|
| |
3 |
|
| |
4 |
|
| |
5 |
|
| |
6 |
|
| |
7 |
|
| |
8 |
|
| |
9 |
|
| |
10 |
|
| |
11 |
|
| |
12 |
|
| |
13 |
|
| |
14 |
|
| |
15 |
|
| |
16 |
|
| |
17 |
| 126 | |
18 |
|
|
Mold base section (single mold base configuration)
|
|
1000*600*380 |
|
1 |
|
|
|
2 |
| 1460*600*380mm |
|
3 |
| 990mm*600mm*16mm |
|
4 |
|
|
|
5 |
| 800*200mm |
|
6 |
| 25*250mm |
|
7 |
| 50*80mm |
|
8 |
| 25*50mm |
|
9 |
| 160*450 |
|
10 |
| 63*75 |
|
12 |
| AR-2000 |
|
13 |
| TG2532A-10 |
|
14 |
| RQ-03 |
|
15 |
| AR-2000-10 |
|
16 |
| 3/10 |
|
17 |
| 3/10 |
|
18 |
|
| |
19 |
| 14SS11 |
|
20 |
| 10 |
|
21 |
| JP18 |
|
main
The main technical parameters and descriptions of polyurethane ring assembly line
The ring adopts frequency conversion automatic control, can run clockwise, and the speed range is steplessly adjustable from 1-30 m/min.
The ring production line is equipped with a mold constant water circulation pipeline system, power supply and air source interface.
The automatic control program is divided into two functions: manual and automatic. When the switch switches to automatic, the mold will automatically stop when it rotates to the injection head position, at this time the injection head begins to pour into the mold, after the injection, the assembly line automatically covers the mold and locks the mold, and then the production line automatically rotates to the next mold station to prepare for filling (Note: the maturation time of foamed products after filling is generally set at 8-15 minutes, try to set the assembly line to turn the time is the same as the product maturation time, which is conducive to improving productivity. After maturation, the workpiece can be manually removed. After the workpiece is removed, the next process is to automatically spray the release agent and clean the mold. After the release agent is sprayed, the production line will automatically rotate to the injection area for injection. After the filling is completed, the production line will automatically rotate to the next mold station, and so on. When the switch is switched to automatic, the line can run continuously. Convenient continuous pouring function.
Power supply: 380V, 50Hz, three-phase four-wire system.
The compressed air requirement is not less than 1 m3/min.