UBT600-FBZFour-out stand-up pouch and three-out penguin bag making machine
Machine features:1. The machine wall panels adopt a snap-fit structure, ensuring stability without vibration, fully meeting the strength requirements of high-speed machines.
The four-out stand-up function is achieved through two bellows feeding mechanisms.
The three-out penguin bag function is accomplished via three bellows feeding mechanisms, equipped with material storage.
Technical Specifications
Machine Functions Four-out stand-up pouches, three-out penguin bags,
Main Electrical Configuration Main drive with Japan Panasonic4.0KW servo motor, three traction Japan Panasonic servo motors, equipped with PanasonicPLC, Taiwan Weintek LCD touch screen, constant tension unwinding.
Applicable Substrate Materials BOPP, CPP, PET, PE, nylon, aluminized films, and various plastic composite films as well as paper-plastic composite materials.
Maximum Mechanical Cycle Rate 20-160 cycles/min
Maximum Feeding Line Speed≤20 meters/min (depending on material)
Bag Making Dimensions Bag Height*Bag Width*=580mm*200mm
Maximum Material Roll Sizeφ800×1200mm (diameter × width)
Positioning accuracy ≤±0.5mm
Number of heat sealing blades: Horizontal sealing uses 4 sets of upper and lower heating, 1 set of spot heating, and 2 sets of upper and lower cooling
Vertical sealing uses 4 sets of upper and lower heating,
Temperature setting range 0～300℃
Total machine power is approximately 35Kw
Overall dimensions are 13500×1800×1950mm (Length × Width × Height)
Total machine net weight is approximately 8000 kg
Color: 304 stainless steel brushed cover, painted body
Control System Model PLCHigh-Speed Bag Making Machine Control System
Equipment Configuration and Related Parameters
Main Drive Unit
Structure: Crank-Rocker Push-Pull Type Four-Bar Linkage Structure
Main motor: Panasonic Japan4.0Kwservo motor
Reducer: TBCprecision planetary gear reducer
Control method: Centralized computer control
Unwinding device
Structural form: horizontal unwinding, main unit, (composed of magnetic powder brake, cylinder, frequency converter, motor, traction roller sensor and control system).
Folding method: Horizontal unwinding, with vertical lifting of the unwinding shaft for alignment correction, then passing through anA-frame for folding before forming.
Film traction
Structure: Three sets of Panasonic1.5Kw servo motors
Drive:H-type synchronous pulley drive, speed ratio1:3
Control method: Centralized computer control
Feeding Tension
Control Mechanism: A composite constant speed and constant tension control system composed of computer control, magnetic powder brake, frequency converter with AC motor, sensors with rotary encoder, and air cylinder with dancer roller.
Adjustment Drive:PIDAdjustmentPWMDrive
Detection method: Comprehensive detection by sensors and rotary encoders
Edge Alignment Device
Structure: Screw rod adjustmentK-type frame vertical lifting
Drive: Solid-state relay drives permanent magnet low-speed synchronous motor
Control method: Dual photoelectric sensor computer centralized control
Detection method: Reflective photoelectric sensor detection
Tracking accuracy: ≤0.5mm
Adjustment range: 150mm
Photoelectric search range: ±50mm adjustable, within the limit switch interval
Cutting blade
Structure: Upper cutting blade+ adjustment device+ fixed lower cutting blade
Type: Shearing method
Transmission: Servo motor drive
Adjustment: Horizontal movement, pull the handle to adjust the cutting angle
Opposite sides
Structure: Adjustable glue roller center bidirectional rotary adjustment structure
Type: Manual adjustment (adjustment handwheel)
Top and bottom pattern alignment
Structure: Dual roller upper and lower adjustment
Method: Manual adjustment (adjustment handle)
Longitudinal sealing device
Structure: Vertically arranged modular bridge configuration
Drive: Main motor drives the power rod
Transmission: Eccentric mechanism linkage for vertical movement
Quantity:4sets.
Dimensions: Heat sealing700mm× irregularcooling500mm
Horizontal sealing device
Structure: Horizontally arranged hot-press spring compression structure
Drive: Main motor drives the power rod
Quantity:4 sets of horizontal heat sealing,1 set of spot sealing,2 sets of cooling
Dimensions:640mm×20mm
Intermediate Tension
Structure: Pneumatic floating tension roller structure
Control method: Centralized computer control
Detection method: Non-contact proximity switch
Floating roller tension adjustment range:0～0.6Mpa air pressure, intermediate traction motor compensation range1～10mm (computer-set, automatic interpolation)
Automatic positioning device
Method: ⑴. Computer automatic fixed-length control methodAccuracy: ≤0.5mm
⑵. German Sick reflective photoelectric sensor tracking detectionAccuracy: ≤0.5mm
Photoelectric search range:0～10mm(Range size can be set for automatic search by computer)
Correction compensation range: ±1～±5mm(Compensation range can be set for automatic compensation by computer)
Positioning correction method: Servo tracking current compensation
Temperature Control Device
Detection Method: Thermocouple DetectionK-type
Control Method: Centralized Computer Control, Solid State Relay DrivePID Regulation
Temperature Setting Range:0～300°C
Temperature measurement point: Middle section of electric heating block
Punching device
Structure: Pneumatic bow-type die
Drive: Electronic switch drives solenoid valve (24V)
Punching Seat: Guide rail-supported bow-type seat with manual horizontal fine-tuning structure, gantry-type punching frame.
Adjustment Range: ±12mm
Cylinder: Pneumatic control
Mold: 3
Quantity: units
Conveyor table device
Structure:L-shaped horizontal workstation
Drive: Solid-state relay driven, gear-reduced electronically adjustable single-phase motor
Transmission: chain drive, round belt, flat belt conveyor
Conveying time and quantity: Freely programmable in computer system
Control method: Centralized computer control
Supporting facilities
Power: three-phase380V±10%50Hz circuit breaker150A
With neutral wire, ground wire (R.S.T.E)
Capacity: ≥55Kw
Gas source: 35 liters/min (0.6Mpa)